High precision investment cast aluminum part

Create a mould: A mould, known as the master die, is made to fit the master pattern. If the master pattern was made from steel, the master die can be cast directly from the pattern using metal with a lower melting point. Rubber moulds can also be cast directly from the master pattern. Alternatively, a master die can be machined independently-without creating a master pattern.

Main particulars

	MAIN PARTICULARS
Material for product	carbon steel, alloy steel, stainless steel, aluminum alloy, zinc alloy, brass, gray iron, nodular cast iron, ductile Iron or other specified
Standard	ASTM, ASME, DIN, JIS, ISO, BS, API, EN
Certificate	ISO9001, BV
Dimension	As per drawing, as large as we can
Processing	Step1:investment Casting, Lost wax Casting , Sand Casting Step2:turning , milling, drilling, grinding, threading, CNC Machining
Finishing surface	Machined surface with tectyl891, blasting and painting(Hempel, Inter, Sigma, Jotun), anodize, polishing
Marking	as per clients` requirements
Inspection	material, construction, dimension, heat treatment, hardness, NDT
Quality	ISO9001, BV, PPAP control production
Lead time	5 days for sample, consult with customer for mass production
Delivery	Express for sample, ocean shipping/air for mass production
Our Capabilities	CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, forging, stamping
Engineering&manufacturing services	R&D process, tooling and gauging design, product design Integrated CAD/CAM system, test and measuring
Others	Recyclable, in line with environmental requirements and standards, and reliable

Investment casting derives its name from the pattern being invested (surrounded) with a refractory material. Many materials are suitable for investment casting; examples are stainless steel alloys, brass, aluminium, carbon steel and glass. The material is poured into a cavity in a refractory material that is an exact duplicate of the desired part. Due to the hardness of refractory materials used, investment casting can produce products with exceptional surface qualities, which can reduce the need for secondary machine processes.

The process can be used for both small castings of a few ounces and large castings weighing several hundred pounds. It can be more expensive than Die Casting or sand casting, but per-unit costs decrease with large volumes. Investment casting can produce complicated shapes that would be difficult or impossible with other casting methods. It can also produce products with exceptional surface qualities and low tolerances with minimal surface finishing or machining required.

Process
Castings can be made from an original wax model (the direct method) or from wax replicas of an original pattern that need not be made from wax (the indirect method). The following steps describe the indirect process, which can take two to seven days to complete.
Produce a master pattern: An artist or mould-maker creates an original pattern from wax, clay, wood, plastic, steel, or another material.

Photos of our OEM investment cast aluminum parts

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