OEM precision aluminum alloy die casting part

Process
The following are the four steps in traditional die Casting, also known as high-pressure Die Casting,these are also the basis for any of the die casting variations: die preparation, filling, ejection, and shakeout. The dies are prepared by spraying the mold cavity with lubricant. The lubricant both helps control the temperature of the die and it also assists in the removal of the casting. The dies are then closed and molten metal is injected into the dies under high pressure; between 10 and 175 megapascals (1,500 and 25,400 psi). Once the mold cavity is filled, the pressure is maintained until the casting solidifies. The dies are then opened and the shot (shots are different from castings because there can be multiple cavities in a die, yielding multiple castings per shot) is ejected by the ejector pins. Finally, the shakeout involves separating the scrap, which includes the gate, runners, sprues and flash, from the shot. This is often done using a special trim die in a power press or hydraulic press. Other methods of shaking out include sawing and grinding.

Main particulars for casting

	MAIN PARTICULARS
Tolerance	High accuracy(ISO2768, ISO5817, ISO13920, DIN1690)
Material	GS30Mn5,Aluminium, Iron and other material
Dimension(L*B*H)	As per drawing, as large as we can
Weight	1KG~15Ton
Coating	Sa2.5 blasted and two or three layers painted with highest quality Machined surface with tectyl891
Marking	as per clients' requirements
Inspection	material, construction, dimension, non defective test, paint inspection
Experience	We have made the pump cover(welded+casted+machined) with big diameter OD3500MM
Others	Recyclable, in line with environmental requirements and standards, and reliable

Products Detail for die casting:

	MAIN PARTICULARS
Material for mould	H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61, 45#steel etc.
Material for product	Aluminum & Aluminum alloy ,Zinc & Zinc alloy.
Standard	ASTM, ASME, DIN, JIS, ISO, BS, API, EN
Certificate	ISO9001, BV
Processing	Step1: Die Casting/Sand Casting/gravity casting Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC Milling, drilling, wire-cutting, EDM, grinding etc.
Finishing surface	Machined surface with tectyl891, anodize, polishing, nickel plating, zinc plating and chrome plating, oxidation, powder coating, painting, etc.
Inspection	material, construction, dimension, heat treatment, hardness, NDT
Quality	ISO9001, BV, control production

Technology and Quality:

Offering our client best possible and most sustainable solutions to their requirement. Production procedure

Step1: Drawing and technical requirement analysis, production lofting;

Step2: Material cutting, trimming, groove, cleaning, bending, rolling, dimension & NDT inspection

Step3: From part assemble to whole assemble with accurate template and platform, dimension & NDT inspection, welding, dimension & NDT inspection;

Step3: Casting, forging, stamping, machining if necessary

Step4: Final dimension & NDT inspection;

Step5: Surface treatment;

Step6: Package, Loading and Lashing when delivery;

UniSite have a perfect managing system and quality control system which from initial work.

Photos of our Aluminum alloy die casting components

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